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The
Bio Culture system is a careful blend of centuries of tried practices, which
recognize the inherent value and recycling qualities of discarded domestic
and commercial refuse, and tried and tested modern technology, which guarantees
a safe, nutritious product, full of proteins and vitamins.
Unique
Plant Design
The final plant design, specifications, and layout were prepared
after years of research and development by one of Australia's foremost
bulk handling engineering group with extensive experience in Australia
and Asia, and the Organic waste processing Division of Murdoch University
of Western Australia.
The final
design is a modern unique plant that guarantees the production of
a safe and nutritious food source at very low cost, modern odor and dust
control mechanisms, waste water treatment plant that allows re use of
all on site liquids, and fully contained separate stage structures to
ensure that all processing is protected from the elements.
WASTE + RAW MATERIAL + VALUE ADDING = PRODUCT
Separating
All waste accepted for processing is dumped at the plant into a series of
concrete waste bunkers, where it is moved by a mechanical waste reclaimer
onto a dewatering system. From there it proceeds through one of the most
stringent separation processes of organic and non organic matter of any
system in the world.
The system guarantees that
every minute particle of metal, glass, plastic, etc, is removed from the
waste mix. The system includes mechanical dewatering and sizing screens,
metal magnets, manual separation a continuously raked conveyor system,
metal detectors, as well as a team of quality controllers, as a final
check.
Grinding
and Blending
All waste processed by the Biofeed system undergoes the most stringent
separation of any waste conversion system in the world, and is followed
by cutting and grinding stages. The cut mixture is subjected to constant
laboratory checks and monitoring throughout the processing stages.
Pasteurizing
The mixture proceeds through a pasteurizing tank stage, where
the mix is heated to the required temperature levels, heating followed
by the blending in of additives, including, vitamins, food colouring and
flavouring, etc.
The blending of additives may vary between pasteurizing tank, as each
tank may be producing a different type of feed, depending on product and
marketing needs.
The additives will be selected to ensure strict adherence to the specifications
of the required animal feed mix.
Pelletising
and Granulating
The feed mix will be pelletized, or granulated, according to the
desired product specification
Bagging
Bagging will be according to volume and weight requirements, and unbagged
bulk sales mechanical loading facilities are also available.
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